Premier Inn
1,500 bespoke hot welded steel framed bathroom pods with a tanked wall system, supplied for three Premier Inn hotels across London's main airports at a rate of 50 pods per week.

Location
London airports
Client
Premier Inn (via main contractor)
System
Steel framed
Duration
Supply from 2011
Project outcomes
1,500
Bathroom pods
50/wk
Production rate
3
Airport hotels
Premier Inn had been using a traditional lightweight steel frame bathroom pod system relying on plasterboard and traditional tiling. With three prestigious hotels committed across London's main airports, the hotelier's existing supply route could no longer guarantee continuity and could not offer a hot welded steel solution.
The contractor approached Walker Modular in 2010 to investigate the hot welded bathroom pod solution and its speed of delivery. Central to the contract was a bespoke welded steel framed bathroom pod with a tanked wall system around the bathing area.
A team of four specialists covered product design, technical development, project and service management. The bathroom walls were tanked in a waterproof membrane, with tiles adhered using a swimming pool flexible grout and tile adhesive so they would not delaminate during transport and installation.
The frames were manufactured and Walker Modular began supplying bathroom pods in 2011 at a rate of 50 per week, delivering all 1,500 pods on time and in full.
Challenges
What the project needed to solve.
- 01
The existing lightweight pod supplier had run into financial difficulties and could not guarantee continuity of supply.
- 02
That supplier could not provide a hot welded steel bathroom pod solution.
- 03
Three prestigious hotels were committed across London's main airports, requiring mass volume manufacture at pace.
Historic significance
Hotel programme experience at volume.
Delivering 1,500 pods at 50 per week for three simultaneous airport hotels established Walker Modular as a continuity-of-supply partner for national hotel operators — experience the company continues to draw on across its hotel work.
Project scale
Project
Three Premier Inn airport hotels
Location
London
Client
Premier Inn
Sector
Hotel
Pod quantity
1,500
Pod system
Hot welded steel framed, tanked wall system
Supply commenced
2011
Production rate
50 pods per week